China manufacturer Power Transmission Parts Timing Belt Pulleys pulley system

Product Description

CHINAMFG Machinery specializes in power transmission components:

1.     Keyless Locking Devices,
2.     Timing Belt Pulleys,
3.     Nylon Sleeve Couplings,
4.     Jaw Couplings,
5.     Shaft Collars; Fixing Collar,
6.     Spur Gears and other parts,
7.     Torque Limiters,
8.     Mechanical Parts made-to-order

 
·         Ubet Keyless Locking Devices are used in rotating machinery,  producing clamping pressure between surface of locking device and shaft to create adjustable and releasable mechanical connection,  so as to clamp gears,  pulleys and other components to a shaft without threads or keys
Materials of CHINAMFG Locking Device are available in:
Carbon Steel S45C, C45E, 1045, 40Cr, 42CrMo4V  
Stainless Steel AISI431, AISI304
 
·         Ubet Machinery Timing Belt Pulleys and Toothed Bars/ Timing Bars. 
Standard and non-standard pulleys according to drawings are available. 
Materials of CHINAMFG Timing Belt Pulleys are available in:
AlCuMgPb 6061 6082 Aluminum Timing Pulley
C45E 1045 S45C Carbon Steel Timing Pulley
GG25 HT250 Cast Iron Timing Pulley
SUS303 SUS304 AISI431 Stainless Steel Timing Pulley
Other material on demand, such as cooper, bronze and plastic
 
·         Ubet Jaw couplings are designed as 3 piece combination,  including 2 hubs and 1 elastomer made of polyurethane.  The curved jaw fits CHINAMFG the spider,  which minimizes shock to the motor and other sensitive equipment.
Material: Alluminum for size below 42
               Steel for size over 42
Finish: Natural or Anodizing
Size Range: 19 to 75
Finished bore: according to ISO fit H7
Keyway width: according to DIN 6885/1
The Tolerance of keyway is Js9
 

Process Equipment Precision Degree Machining range
Blank Making Resin bonded sand production line;Vertical parting flaskless molding line,146 opening production line;Electric furnace; CHINAMFG cupola; Guillotine shear,Punching machine; Forge rolling machine; Precision die forging machine; precision cast; precision forging; precision molding All sorts of casting and forging parts
Heat Treatment Vertical furnace; Speckled furnace;High frequency quenching furnace Material hardness transformation≤HRC1 Hardening and Tempering; Quenching; High frequency quenching; Carburizing and quenching
Machining Precise NC machine Dimesion tolerance 6 degree; Roughness Ra0.8; Roundness,straightness and concentricity accuracy≤0.01mm inner hole≥5mm, outside diameter ≤800mm
Grinding machining NC excircle grinding machine; Surface grinding machine Dimesion precision 5 degree; Roughness Ra0.4 Outside diameter 3mm to 320mm
Teeth-profile Making NC gear hobbing maching; gear slotting machine Roughness Ra1.6; Concentricity 0.05 Maximum module M=10, OD≤1800mm
Hobbing and drilling CNC machine;drilling machine;NC milling machine Hole dimesion tolerance 6 degree; positioning accuracy 0.05 Workbench leghth 1650mm; width 852mm; minimum diameter 1mm
Other Machining Hydraulic broaching machine; sawing machine; punching machine; lather labeling machine keyway tolerance 7 degree; symmetry degree 0.05 spline; straight keyway; spline keyway
Surface Treatment polishing machine; plating production line; spray-painting line;coating line;oxidizing line; phosphating line In accordance with European standard RoHS. Surface polishing; Cr6+free zinc plating,Nickle hard chromium; Decorative chrome plating;Nickle;Paiting; phosphating; Anodizing;blackening;Dacrotized

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Pulley Sizes: Timing
Manufacturing Process: Sawing
Material: Steel,Aluminum,Stainless Steel
Surface Treatment: Black Oxide, Phosphating, Nickel Plating
Application: Chemical Industry, Grain Transport, Mining Transport, Power Plant
Power Lock: as, Rfn7012, Tlk200
Samples:
US$ 3/Piece
1 Piece(Min.Order)

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Customization:
Available

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htd pulley

What are some real-world examples of HTD pulley applications in various industries?

HTD pulleys find extensive applications in various industries, enabling efficient power transmission, precise motion control, and reliable performance. Here are some real-world examples of HTD pulley applications in different industries:

1. Automotive Industry:

In the automotive industry, HTD pulleys are used in engine systems, timing belts, and accessory drives. They drive components such as water pumps, alternators, power steering pumps, and air conditioning compressors. The pulleys assist in synchronizing the engine’s valves and camshafts, ensuring precise timing and efficient combustion. HTD pulleys also contribute to the smooth operation of various vehicle systems, enhancing overall performance and reliability.

2. Industrial Automation:

In industrial automation, HTD pulleys are employed in conveyor systems, robotic arms, and material handling equipment. They enable the precise movement and positioning of components, facilitating efficient production processes and assembly lines. HTD pulleys contribute to the automation and synchronization of various industrial tasks, ensuring accurate and reliable operation in industries such as manufacturing, logistics, and warehousing.

3. Medical and Laboratory Equipment:

HTD pulleys play a vital role in medical and laboratory equipment, including centrifuges, liquid handling systems, robotic systems, and imaging devices. They facilitate precise sample handling, fluid pumping, robotic motion control, and imaging system positioning. HTD pulleys contribute to the automation, accuracy, and reliability of medical diagnostics, laboratory research, and clinical procedures, improving patient care and scientific advancements.

4. Printing and Packaging:

In the printing and packaging industry, HTD pulleys are utilized in printing presses, label applicators, and packaging machines. They drive the movement of paper or packaging materials, ensuring accurate feeding, cutting, and positioning. HTD pulleys contribute to high-speed printing and packaging processes, maintaining tight registration and delivering consistent quality output in industries such as commercial printing, labeling, and packaging manufacturing.

5. Textile Machinery:

HTD pulleys are extensively used in textile machinery, including spinning machines, weaving looms, and knitting machines. They drive the rotation of spindles, bobbins, and other components involved in yarn production, fabric formation, and textile processing. HTD pulleys enable precise control over the speed and tension of yarns, contributing to the efficiency and quality of textile manufacturing processes.

6. Agricultural Equipment:

In the agricultural sector, HTD pulleys are employed in various equipment such as combine harvesters, seeders, and irrigation systems. They drive the movement of components like conveyor belts, augers, and pumps, facilitating tasks such as crop harvesting, seed distribution, and water supply. HTD pulleys contribute to the reliable and efficient operation of agricultural machinery, enhancing productivity in farming and crop management.

7. Renewable Energy:

HTD pulleys are utilized in renewable energy systems such as wind turbines and solar trackers. They enable the rotation and positioning of turbine blades or solar panels, optimizing energy capture and conversion. HTD pulleys contribute to the efficient harnessing of wind and solar power, promoting sustainable energy generation and reducing reliance on fossil fuels.

8. Fitness Equipment:

In the fitness industry, HTD pulleys are employed in exercise machines, treadmills, and weightlifting equipment. They drive the movement of resistance mechanisms, pulley systems, and adjustable components, enabling users to perform various exercises and adjust resistance levels. HTD pulleys contribute to smooth and controlled motion, enhancing the functionality and effectiveness of fitness equipment.

These are just a few examples of how HTD pulleys are used in various industries. Their versatility, reliability, and precise motion control make them a valuable component in a wide range of applications, contributing to improved efficiency and performance across different sectors.

htd pulley

What safety considerations should be kept in mind when using HTD pulleys?

When using HTD pulleys, it is important to keep several safety considerations in mind. Here’s a detailed explanation of the safety considerations associated with HTD pulley usage:

1. Machinery Guarding:

Proper machinery guarding is essential when using HTD pulleys. Machinery should be enclosed or fitted with guards to prevent accidental contact with moving pulleys and belts. Guards should be designed to restrict access to the pulley area, ensuring that operators and maintenance personnel are protected from potential hazards. This helps prevent injuries caused by entanglement, pinching, or shearing between the pulleys and other objects or body parts.

2. Lockout/Tagout Procedures:

Lockout/tagout procedures should be followed when working on machinery with HTD pulleys. Before performing any maintenance, repair, or adjustment tasks, the power source should be locked out and tagged out to prevent unexpected startup or energization. This ensures that the pulleys and associated machinery remain in a safe and de-energized state, reducing the risk of entanglement or other accidents during maintenance activities.

3. Proper Training and Procedures:

Operators and maintenance personnel should receive proper training on the safe operation and maintenance procedures related to HTD pulleys. They should be educated on the potential hazards associated with pulleys, such as pinch points, rotating parts, and the importance of following safety guidelines. Training should cover topics such as proper belt tensioning, alignment procedures, and safe handling practices to minimize the risk of accidents or injuries.

4. Personal Protective Equipment (PPE):

Appropriate personal protective equipment (PPE) should be worn when working with HTD pulleys or in the vicinity of machinery equipped with pulleys. This may include safety glasses, gloves, and protective clothing to protect against potential hazards like flying debris, chemical splashes, or accidental contact with moving parts. The specific PPE requirements should be determined based on the tasks being performed and the associated risks.

5. Regular Maintenance and Inspections:

Regular maintenance and inspections of HTD pulleys are crucial for safety and optimal performance. Pulleys should be inspected for wear, damage, or misalignment, and any issues should be promptly addressed. Routine maintenance tasks, such as belt tension checks and lubrication, should be carried out according to the manufacturer’s recommendations. This helps ensure that the pulleys operate safely and efficiently, reducing the risk of unexpected failures or accidents.

6. Risk Assessment:

A comprehensive risk assessment should be conducted when working with machinery that incorporates HTD pulleys. This assessment should identify potential hazards, evaluate the associated risks, and implement appropriate control measures to mitigate those risks. The risk assessment should take into account factors such as pulley speed, pinch points, accessibility, and the overall machinery design to establish a safe working environment.

In summary, several safety considerations should be kept in mind when using HTD pulleys. These include implementing proper machinery guarding, following lockout/tagout procedures, providing adequate training and procedures, using appropriate personal protective equipment, conducting regular maintenance and inspections, and conducting a thorough risk assessment. By addressing these safety considerations, the risks associated with HTD pulley usage can be minimized, ensuring a safe working environment for operators and maintenance personnel.

htd pulley

What is an HTD pulley, and how does it differ from other pulley types?

An HTD pulley, which stands for “High Torque Drive” pulley, is a specific type of pulley used in power transmission systems. It is designed to work in conjunction with HTD belts, also known as timing belts, which have trapezoidal-shaped teeth. Here’s a detailed explanation of HTD pulleys and their differences from other pulley types:

1. Tooth Profile:

The primary difference between HTD pulleys and other pulley types lies in the tooth profile. HTD pulleys feature a trapezoidal tooth profile, specifically designed to match the shape of HTD belts. This tooth profile provides a larger contact area between the pulley and the belt, resulting in improved power transmission capabilities and higher torque capacity compared to other pulley types.

2. Synchronous Power Transmission:

HTD pulleys are commonly used in synchronous power transmission systems. This means that the pulley and the belt mesh together with precise tooth engagement, ensuring the synchronous and accurate transfer of power. The trapezoidal tooth profile of the HTD pulley and belt combination allows for efficient power transmission without slippage, making it suitable for applications that require precise timing and synchronization.

3. Load Distribution:

The design of HTD pulleys allows for even load distribution across the belt’s teeth. The trapezoidal tooth shape helps distribute the load more evenly compared to other pulley types, reducing stress concentration on individual teeth. This load distribution characteristic enhances the overall performance and longevity of the power transmission system, minimizing the risk of premature belt wear or tooth failure.

4. Backlash Reduction:

HTD pulleys are designed to minimize backlash, which refers to the slight movement or play that can occur between the pulley and the belt. The trapezoidal tooth profile of HTD pulleys provides a positive engagement with the belt, reducing or eliminating backlash. This feature is particularly important in applications where precise positioning or motion control is required, as it ensures accurate and repeatable positioning of the driven components.

5. Wide Range of Sizes and Options:

HTD pulleys are available in a wide range of sizes, configurations, and materials to accommodate different power transmission requirements. They come in various diameters, number of teeth, and bore sizes, allowing for flexibility in system design. HTD pulleys can be made from materials such as aluminum, steel, or plastic, depending on the specific application and environmental factors.

6. Belt Compatibility:

HTD pulleys are designed to work specifically with HTD belts. These belts have corresponding trapezoidal teeth that mesh seamlessly with the tooth profile of HTD pulleys. It is important to ensure that the pulley and belt are compatible in terms of tooth pitch and profile to achieve optimal performance and avoid premature wear or belt damage.

7. Application Range:

HTD pulleys are commonly used in various applications that require efficient power transmission, precise timing, and moderate to high torque capacity. They find application in industries such as robotics, automation, packaging machinery, CNC machines, 3D printers, and many more. HTD pulleys are suitable for both industrial and consumer-level applications where synchronous power transmission is essential.

In summary, HTD pulleys are a specific type of pulley designed for use with HTD belts in synchronous power transmission systems. They differ from other pulley types due to their trapezoidal tooth profile, which provides improved torque capacity, load distribution, reduced backlash, and precise timing. HTD pulleys are available in various sizes and materials, offering flexibility in system design and finding applications in a wide range of industries.

China manufacturer Power Transmission Parts Timing Belt Pulleys   pulley system	China manufacturer Power Transmission Parts Timing Belt Pulleys   pulley system
editor by CX